1D Booster
(SR + PT series)

Products Description
SR series: 6 – 8 Electric Axes + 1D Radius Booster Bending + 2C Cutoff
SOCO introduces the most advanced and complete line of Booster Benders for the automotive industry.  With machines ranging from OD 63.5 mm to 168 mm, this line of booster benders fulfills all the needs for the manufacturing of exhaust systems in cars, motorcycles, trucks, and buses.
PT series: 5 – 11 Electric Axes + 1D Radius Booster Bending + Wall Thinning Control + 2C Cutoff
This line of Booster Benders is especially used in the production of manifolds and converter inlet pipes within the automotive exhaust system, where the wall thinning ratio must be controlled to ensure that the pipes can withstand high pressure.
Advanced DGT
SOCO’s unique DGT technology (Direct Gear Transmission) is the worldwide patented bending system that brings you the most efficient and stable bending process, offering the highest accuracy and repeatability in draw and roll bending.
2C – SOCO DBS System

  • The Double Blades Shearing System allows automation in bending and cutting processes in one machine, from a single tube
  • This system creates the least amount of cutting deformation, enabling the finished part to be immediately used for a subsequent process without having to calibrate or deburr it
  • The software allows to program up to 4 different parts on the same stock material, maximizing utilization of the complete tube.

Categories: ,

Features

SR series : Small Radius Booster Bending
Ability to make 1D Bending + Draw Bending in the same machine

PT series : Enables Wall Thinning Rate down to 15-20%

IB – Interference Zone Booster for short pieces
Material Saving –Bending Inside Interference Zones 

Advanced DGT

  • Chain free transmission
  • Built-in gearbox with direct connection to the electric servo
  • Highest transmission performance (90%+ efficiency compared to other gear based systems)
  • High bending accuracy (+/- 0.05° to +/-0.1°)
  • Low noise level
  • Maximum Working Area and Minimal Interference
  • Elongated neck for superior clearance
  • Compact bending head
  • Side carriage and bending head

SOCO i2 Controls, Software and Operation Interface

  • Automatic springback compensation
  • Recapturing function for short lengths
  • XYZ and YBC coordinates conversion
  • 3D display and rotation of parts
  • Mirroring and image reversal of parts
  • Windows platform
  • Self-diagnostics + Error messages display
  • Connection and Auto compensation to CMM systems
  • Overmode + Teach Mode
  • Live remote monitoring by internet
  • Remote troubleshooting
  • Connection through PC, Mobile Phone and Tablet
  • Bending interference and collision simulator
  • SOCO CAD Reader
  • VRM: Variable Radius Measuring System

SOCO IRMS (Internet Remote Monitoring System)

  • True Remote Access from Anywhere:  Connect to i2 Controls using any mobile device, computer, or laptop (Windows, iOS, or Android) from any location with Internet Access.
  • Actual Screen + Real-Time Access to tube bending file, with full ability to see, edit and troubleshoot all user-created programs.
  • Live Remote Connection to Manufacturer and Service Support with Ability to Call + Message + Record at the same time.
  • Maintenance Scheduling Systems:

– Advanced Table with Detailed Maintenance Items;
– Customizable Alarms for Daily, Weekly, Quarterly, and Yearly Items;
– Maintenance Records connected to User Login;

  • Built-in Self-diagnostics + Error messages display + I/O Tables with Descriptions
  • Webcam Ready for Video Monitoring (Optional)

Video

Technical Data

Model Bending Capacity (mm) Axis Stacks Interested
SB-30X6A-MR-PT OD 30 6 6 Inquiry
SB-81X8A/12A-MR-PT(+2C) OD 76.2 8/12 6 Inquiry
SB-130X8B-3S-PT OD 127 8 3 Inquiry
SB-65X5A-3S-SR(+2C) OD 63.5 5 3 Inquiry
SB-65X9A-MR-SR (+2C) OD 63.5 9 6 Inquiry
SB-81X8A/11A-MR-SR (+2C) OD 76.2 8/11 6 Inquiry
SB-101X8A/11A-MR-SR(+2C) OD 100 8/11 6 Inquiry
SB-127X6B-2S/3S-SR OD 127 6 2/3 Inquiry
SB-150X6B-3S-SR OD 150 6 3 Inquiry
SB-168X6B-3S-SR OD 168 6 3 Inquiry

Related products