Rolling + 1D Bending
(V Series)

Products Description
The CNC tube benders V series combines Draw, Roll, and 1D tube bending technologies. This combination allows 2 different fixed radii and multiple large roll bending radii in a single part, as well as a programmable carriage boost for CLR = 1D Bending.  Integrated with Individual Pressure Die Systems Assist in each draw bending stack, it brings superior performance and flexibility.
The V series tube bender offers small radius bending + Roll bending + 1D Bending in the same tube bending machine.
Machine Features : 

  • SOCO’s unique DGT technology 
  • SOCO i2 controls 
  • Multi-stacks for Draw and Roll (Large Radius) bending
  • Programmable Boosting Force for 1D Bending
  • Ability to bend parts with“0”straight lengths
  • Programmable arc lengths for large radii
  • Roll Bending spring back compensation settings
  • Special tube bending compensation and data storage fields
  • Low noise level with highest transmission performance
  • 63 mm to 100 mm range may be equipped with SOCO DBS system (2C–Double Blades Shearing, Optional)

Features

Draw + Roll + 1D Tube Bending
The technology can create parts with multiple draw bending radius (R1 and R2) while creating larger radii through the roll bending process. Integrated with a settable carriage booster, it allows bending radii as small as 1 X OD.


Advanced DGT

  • Chain free transmission
  • Built-in gearbox with direct connection to electric servo
  • Highest transmission performance (90%+ efficiency)
  • High bending accuracy ( +- 0.05° ~ +-0.1° )
  • Maximum Working Area = Minimal Interference
  • Elongated neck for superior clearance
  • Side carriage and bending head

2C-The SOCO DBS System

  • The Double Blades Shearing System allows for automation of tube bending and cutting processes in one bender, from a single tube.
  • This system creates minimum cutting deformation, enabling the finished part to be immediately passed to the next process without having to calibrate or deburr it.
  • The software allows programming up to 4 different parts on the same stock material, maximizing utilization of the complete tube.

SOCO i2 Controls, Software and Operation Interface

  • Automatic springback compensation
  • Recapturing function for short lengths
  • XYZ and YBC coordinates conversion
  • 3D display and rotation of bending parts
  • Mirroring and image reversal of parts
  • Windows platform
  • Self-diagnostics + Error messages display
  • Connection and auto tube bending compensation to CMM systems
  • Overmode + Teach Mode
  • Live remote monitoring by internet
  • Remote troubleshooting
  • Connection through PC, Mobile Phone and Tablet
  • Tube bending interference and collision simulator
  • SOCO CAD Reader
  • VRM: Variable Radius Measuring System

SOCO IRMS (Internet Remote Monitoring System)

  1. True Remote Access from Anywhere:  Connect to i2 Controls using any mobile device, computer or laptop (Windows, iOS or Android) from any location with Internet Access.
  2. Actual Screen + Real Time Access to tube bending file, with full ability to see, edit and troubleshoot all user created programs.
  3. Live Remote Connection to Manufacturer and Service Support with Ability to Call + Message + Record at the same time.
  4. Maintenance Scheduling Systems
  • Advanced Table with Detailed Maintenance Items
  • Customizable Alarms for Daily, Weekly, Quarterly and Yearly Items
  • Maintenance Records connected to User Login

5.  Built-in Self-diagnostics + Error messages
    display + I/O Tables with Descriptions
6.  Webcam Ready for Video Monitoring
     (Optional)


Tube Bending + Cutting Cell
SOCO tube benders can be integrated with Automatic Loaders (AF, AFM, Robots) and Automatic Unloaders (AUL, Robots) for full automation. This tube bender series can offer one of highest performance solutions available in the market.

Video

Technical Data

Model Bending Capacity (mm) Axis Stacks Interested
SB-20X4A-3SV OD 20 4 3 Inquiry
SB-30X4A-3SV OD 30 4 3 Inquiry
SB-30X5A-MRV OD 30 5 6 Inquiry
SB-30X6A-MRV OD 30 6 6 Inquiry
SB-31X4A-3SV OD 31 4 3 Inquiry
SB-39X4A-3SV OD 38.1 4 3 Inquiry
SB-39X9A-MRV OD 38.1 9 6 Inquiry
SB-51X4A-3SV OD 50.8 4 3 Inquiry
SB-63X4A-3SV OD 63.5 4 3 Inquiry
SB-63X5A-MRV OD 63.5 5 6 Inquiry
SB-80X4A-3SV OD 76.2 4 3 Inquiry
SB-80X11A-MRV OD 76.2 11 6 Inquiry
SB-90X4A-3SV OD 88.9 4 3 Inquiry
SB-90X8A-MRV OD 88.9 8 6 Inquiry
SB-100X4A-3SV OD 101.6 4 3 Inquiry
SB-100X11A-MRV OD 101.6 11 6 Inquiry
SB-131X4A-3SV OD 127 4 3 Inquiry
SB-131X11A-MRV OD 127 11 6 Inquiry